Vinyas Innovative Technologies

The Power of Automated Quality Traceability System in EMS

In the highly competitive world of electronics manufacturing, companies are constantly seeking ways to improve their operations and meet customer requirements while adhering to regulatory standards. Maintaining high quality standards and ensuring on-time delivery besides addressing the issues related to component and assembly traceability has become very critical to achieving excellence in operations, performance, and overall business. With the advancements in technology, many electronics manufacturing companies are turning towards smart processes to streamline operations and improve efficiency; and one such solution that has gained prominence in recent years is the Automated Quality Traceability System (AQTS).


The importance of traceability in electronics manufacturing


Traceability is simply the ability to identify products, components, and processes throughout the manufacturing lifecycle and track the production of products from start to finish. This includes tracking the materials used, the production process, and the testing and quality control measures that are in place.


In the electronics industry, implementing a smart in-house traceability and quality system offers numerous benefits and allows manufacturers to identify potential issues, rectify them promptly, and minimize the risk of product recalls. Employing Automated Quality Traceability System results in:


  1. Improved quality control: By tracking materials and components throughout the production process, companies can quickly identify and address any defects that may arise, leading to higher-quality products.
  2. Enhanced efficiency: The use of technology such as barcoding and RFID tags streamlines the production process and reduces the risk of errors or delays, thus addressing customer needs effectively.
  3. Cost savings: By catching defects early in the production process, companies can reduce the need for costly recalls and rework, ultimately saving money.
  4. Regulatory compliance: In the electronics manufacturing industry, traceability is a legal requirement. Implementing a robust in-house traceability and quality system ensures that companies meet all regulatory requirements.


AQTS at Vinyas


Understanding the significance of transparency, accountability, and visibility in the operations process, Vinyas has swept all the challenges related to product traceability by adapting the Automated Quality Traceability System. Through this AQTS software tool, Vinyas has been able to trace the products and components throughout the manufacturing/assembling process, capturing detailed information about each stage of production, including machine and operator details. This level of detailed transparency and real-time data access not only has benefited the Vinyas team but also has provided valuable insights to the customers to generate various reports for analysis, thus further enhancing decision-making capabilities for better outcomes.

Key benefits of AQTS for Vinyas


Along with building linearity with customer requirements and regulatory standards; establishing a solid traceability system has helped Vinyas to reap operational benefits.


One of the key advantages of having a robust traceability system in place is the benefit of having access to real-time data. Besides the ability to track products, components, and processes at every stage of manufacturing, this real-time visibility has helped us to identify potential issues, reduce errors, take corrective actions promptly, minimize waste, and optimize resource utilization. Having streamlined manufacturing processes has resulted in improved efficiency, reduced costs, and faster time-to-market.

Secondly, AQTS has enabled Vinyas to align with customer requirements and meet regulatory standards effectively. By having a complete picture of the product journey, we are able to quickly address customer queries and provide accurate information about the products we manufacture. This prompt responsiveness has helped us build trust and credibility, in turn resulting in increased customer satisfaction.


In addition to complying with regulatory requirements and customer expectations, AQTS has aided Vinyas in reaping operational benefits by reducing the risk of non-compliance penalties and ensuring smooth audits. By streamlining processes, reducing errors, and improving efficiency, Vinyas has saved time and resources, ultimately leading to reduced costs and increased profitability.



Overall, smart processes like the Automated Quality Traceability System have proven to be a game-changer and are revolutionizing the electronics manufacturing industry, offering a seamless way to maintain compliance, enhance operational efficiency, ensure quality, and ultimately improve customer satisfaction. As technology continues to evolve, electronics manufacturing companies are leveraging these tools to stay ahead of the competition and deliver superior products and services. With a focus on traceability and quality, EMS providers can achieve operational excellence and drive success in a rapidly changing market.

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Design & Engineering

Prototype & NPI

Vinyas IT

Deepashree Narendra

Vice President - Corporate Affairs

Deepashree joined Vinyas in 2015, and since then she has been instrumental in driving brand management, human resource management, accelerating business growth and crafting valuable stakeholder experiences. She comes with around 8 years of experience of working with leading PR firms in Mumbai.


Deepashree holds a Bachelors in Biotechnology Engineering from Sri Jayachamarajendra College of Engineering, Mysuru. She has also pursued her studies in Law from National Law School, Bangaluru where she completed her PGDM in Intellectual Property Rights. Besides, she has also completed her Master’s in Business Management under the specialization of Communications from Symbiosis School of Media and Communication, Bangaluru.  


Deepashree is currently the co-convener of CII Women Network Forum Mysuru and the Chair for YUVA, Young Indians; the youth vertical of Confederation of Indian Industry (CII). 

Vinyas IT


Director - Operations

Heading the Operations at Vinyas, Vasan has more than two decades of experience in Electronics Manufacturing as well as Electronics Hardware industry. Being a Mechanical Engineer by qualification, he has helped the company to form a world-class manufacturing solutions team and has nurtured business partnerships since his association with Vinyas in 2001.


Vasan oversees the entire manufacturing facility and has played a pioneering role as mentor in building operational efficiency. He has been contributory in establishing a strong team to deliver technology-driven and innovation-led solutions to the valued customers.


Six-Sigma certified personnel


IPC Standard certified personnel


Joint Industry Standard certified personnel


ISO Internal Auditors

Process Details Standards Followed
SMD Assembly
Through Hole Assembly
Reflow process
Wave Soldering Process
Post Soldering Operations
J-STD-001E & IPC-HDBK-001
Acceptance of Assembly - PCBA
IPC-A-610D (Class 1, 2 & 3)
Acceptance of Wire Harness
IPC-WHMA-A-620A (Class 1, 2 & 3)
Vinyas IT

Sumukh Narendra


Sumukh has been associated with Vinyas Innovative Technologies since 2018 and is currently serving as Executive Director. He holds a Bachelors in Electronics and Communication Engineering from Sri Jayachamarajendra College of Engineering, Mysuru and Master of Science in Engineering in Embedded Systems from University of Pennsylvania, Philadelphia, USA.


With over 8 years of experience in Design Engineering, Sumukh brings in a strong focus on developing cutting-edge and innovative technologies in diagnostic and digital healthcare domain. He has also gained work experience as Lead Design Engineer in multi-national Fortune 100 Companies in USA.


Under his competent headship, Vinyas has achieved many milestones. Sumukh has not only achieved sustainable growth plan and supported Vinyas to expand its footprint in European markets especially in the Medical, Power electronics & Industrial Engineering sectors but has also established many ground-breaking technologies in firmware, medical and Industrial engineering segments.


Sumukh also serves as a Member of Confederation of Indian Industry (CII), Mysore Chapter.

Vinyas IT

Narendra Narayanan

Founder and Managing Director

Narendra founded Vinyas Innovative Technologies in the year 2000 with a vision to create global presence for India in the Electronics Manufacturing industry. Under his out-standing leadership and guidance, Vinyas has grown to become one of India’s largest Integrated Electronics System Design and Manufacturing company catering its best-in-class engineering & manufacturing solutions to global markets.


Born in the year 1959 at Bengaluru, Narendra has completed his Engineering in Electrical & Electronics from the University of Southern California. He has to his credit of serving as Chairman and advisor for many indigenous companies across the globe.


No doubt, Narendra is a man of vision and a heart of gold. “The Best Employer” award bestowed by the National Trust, Ministry of Social Justice & Empowerment, Government of India in the year 2011-2012 stands as a proof. Besides being honoured as the member of Advisory Board of India, USC Viterbi School of Engineering; Narendra was also conferred the Widney House Volunteer Award for the year 2014 from the University of Southern California. Born with strong ethical values, Narendra consistently strive to create an open and transparent work environment at Vinyas. Extending impartial and equal employment opportunities to differently abled, hearing impaired and tribal youth deserves an applause.